PLC for waste handling
- Full control of your line
- Robust for tough conditions
- Modular and easily expandable
PLC control for efficient waste handling
PLC for waste handling refers to automated control solutions that control, monitor and optimize processes within the waste handling industry. From sorting plants and presses to conveying systems and incineration lines – reliable PLC control is essential for safe, efficient and sustainable waste handling.
Gerbin Control designs and builds custom control systems based on industrial PLC technology. Our solutions provide stable control of machines and plants within the waste chain, with attention to user safety, fault detection and process optimization.
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Efficiency and reliability in industrial automation
With Gerbin Control as your partner, you benefit from several specific advantages. We strive for reduced Total Cost of Ownership (TCO) and offer electrical components that meet the highest standards. In addition, we combine flexibility with competitive pricing, increase the efficiency of your systems and machines, and have an international network and UL/CSA certification.
Applications of PLC automation in waste processing
In modern waste processing, speed, safety and control are of great importance. Machines such as sorters, conveyors, shredders, balers or extraction systems must be perfectly coordinated to avoid breakdowns, downtime or inefficiency.
Gerbin Control’s PLC systems provide complete coordination of these components. Among other things, they control circuit sequencing, speed controls, material flow detection, overload protection and automatic stop/start functionality. Real-time monitoring and feedback keep the process stable and controllable, even with varying material flows or loads.
Years of experience in the field of industrial automation
Custom engineering and manufacturing
No two waste installations are the same. Therefore, we do not provide standard solutions, but fully customized PLC controls that seamlessly fit the structure and operation of your plant.
Our engineers design in EPLAN and select the right PLC technology based on the required functionality, expandability and environmental requirements. Whether it is a compact plant or a full line, we provide a robust and well-organized system – with attention to ease of maintenance, durability and safe operation.
Full line control and synchronization
Gerbin Control develops controls that allow different machines and zones within the waste processing line to work together seamlessly. From one central control point, operators can oversee the entire line, start or stop processes, and respond immediately to malfunctions or deviations.
Communication between subsystems – such as infeed systems, sorters and discharge lines – is tightly synchronized, making the process more efficient and reliable.
Process monitoring, logging and fault detection
Our PLC systems offer extensive process monitoring and alarm capabilities. Via HMI screens or SCADA platforms, you get live insight into the status of the installation. Faults can also be automatically logged and displayed, significantly speeding up analysis and maintenance.
Important parameters, such as motor temperatures, power consumption or cycle times, are continuously monitored – with the goal of safe operation and longer life of your plant.
Durable, robust and future-oriented
Waste processing is a harsh environment in which installations must be resistant to dust, shock, dirt and temperature variations. That is why we build our control systems with industrial components and solid enclosures, suitable for long-term operation in demanding conditions.
We also design modular and expandable, so your system is prepared for future modifications or capacity increases without having to rebuild everything from scratch.
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Frequently asked questions about PLC for waste handling
What is the role of a PLC in waste management?
A Programmable Logic Controller (PLC) controls the various components of a waste treatment plant, such as conveyors, sorters, presses and ventilation systems. The PLC controls the sequence of operations, monitors safety conditions, records system data, and ensures that all parts of the process work together efficiently and safely.
What types of installations does Gerbin Control provide PLC control for?
We provide control solutions for sorting lines, shredding plants, pressing and packaging systems, flue gas treatment, conveying systems, and automatic waste separation, among others. Each solution is tailored to the specific plant, whether it is a compact unit or a large-scale line with multiple subsystems.
Can existing installations be modernized with a new PLC?
Sure. We offer retrofit solutions in which obsolete PLCs and associated control panels are replaced with modern, energy-efficient and low-maintenance systems. In the process, mechanical parts are often retained, but the electrical technology is renewed – including software, documentation and connection to higher-level systems.
How is safety within PLC control ensured?
Our systems are equipped with industrial safety features such as emergency stop circuits, current and temperature monitoring, and protection against overload or faulty circuits. We apply safety relays, failsafe I/O and clear operator feedback where necessary. The control system complies with applicable standards, such as NEN-EN-IEC 60204 and Machine Directive 2006/42/EC.
Is it possible to log data and get remote insight?
Yes. Via HMI or SCADA links, process data, fault messages and system statuses can be recorded continuously. We also offer data logging capabilities for reporting, maintenance planning or analysis. If desired, remote monitoring can be set up so that technicians have remote access to the plant.
Does Gerbin Control provide maintenance and breakdown support?
Absolutely. In addition to design and construction, we also provide installation, commissioning and training support. We provide you with complete electrical schematics, manuals and spare parts lists. In case of malfunctions or modifications, we are ready with technical support, updates or extensions – so that your installation remains operational and future-proof.
