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Simulator control systems

Simulator control systems as part of industrial automation

Simulator control systems are advanced control solutions deployed to create realistic training or test environments. These systems form the heart of simulators in aviation, defense and industry, among others, and make it possible to simulate processes, scenarios or machines under controlled conditions.

At Gerbin Control, we design, build and implement simulator control systems that are fully tailored to the specific requirements of the application. With our deep expertise in panel building, electrical engineering and industrial automation, we ensure reliable and accurate control of your simulation environment.

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Efficiency and reliability in industrial automation

With Gerbin Control as your partner, you benefit from several specific advantages. We strive for reduced Total Cost of Ownership (TCO) and offer electrical components that meet the highest standards. In addition, we combine flexibility with competitive pricing, increase the efficiency of your systems and machines, and have an international network and UL/CSA certification.

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Industrial applications of simulator control systems

Simulator control systems find their application in sectors where testing, training or validation of processes is essential. Think of flight simulators, defense applications, automotive test benches or industrial R&D environments.

Gerbin Control provides custom solutions for any situation that requires real-time control, data processing and interfacing between components. We provide a stable and error-free system that responds directly to the dynamics of the simulation.

Years of experience in the field of industrial automation

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Custom engineering and manufacturing

Gerbin Control designs each simulator control system based on desired functions, safety requirements and integration needs.

All designs are worked out in EPLAN and built with industrial components of proven quality. We take into account accurate I/O handling, motion control, feedback mechanisms and communication protocols such as Profinet, EtherCAT or Modbus. Each system is tested for stability, timing and redundancy.

Our engineers translate functional requirements into reliable and scalable control solutions. Panel layouts are clear and easy to maintain, and each module is modular so that future expansions are easy to implement.

We build according to standards such as NEN-EN-IEC 61439 and select only high-quality components (such as Siemens, WAGO or Phoenix Contact). Quality is at the center of every detail: from cable management to final testing.

Thanks to standardized work processes, we combine customization with short lead times. Each system is extensively tested for functionality, security and performance before delivery.

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Frequently asked questions about simulator control systems

What exactly is a simulator control system?

A simulator control system is an electrical panel that controls all electronic signals and components within a simulation setup. It provides precise control of processes, data acquisition and feedback mechanisms – indispensable in realistic training and testing environments.

Our systems are used in defense simulations, flight trainers, vehicle simulations, industrial test stands and training environments, among others. Each system is tailored to the application, accuracy requirements and boundary conditions of the environment.

Yes, we think about layout, signal processing, safety and compatibility from the beginning. We provide full support during design, construction and commissioning.

We use only industrial components, build according to recognized standards and test extensively for stability, signal accuracy and failsafe functions. As a result, we guarantee stable operation even under heavy loads.

Yes. Thanks to modular design, simulator control systems can be easily modified or expanded without major reconstruction of the existing panel.

Depending on complexity, delivery time is between 4 and 8 weeks after design approval. Thanks to our streamlined production processes, we deliver quickly, without sacrificing quality.